While tools used in construction, agriculture, manufacturing and other industries make workers’ lives easier, they can also pose a danger of injury or death if used incorrectly or if they malfunction, to the worker using the tool, co-workers and the public.
Injured workers may suffer pain, recovery challenges and the possibility that they may be unable to return to work, while your company could face OSHA fines and higher workers’ compensation premiums. If a third party is injured, buckle up for the inevitable lawsuit, which can explode into a multi-million settlement or judgment.
To reduce the chances of these scenarios, employers must train workers to recognize hazards associated with the tools they use and follow procedures necessary to prevent injuries.
Hand tools
Hand tools include anything from axes to wrenches, and the greatest hazards they pose result from misuse and improper maintenance.
The employer is responsible for the safe condition of tools and equipment used by employees, while workers are responsible for properly using and maintaining their tools. Employees should be trained to report any issues to management so tools can be removed from service or repaired.
Power tools
Power tools pose significant risks to workers, including cuts, amputations, eye injuries, electric shock and hearing damage, particularly when used improperly or without safeguards. Many incidents stem from inadequate training, lack of maintenance or the removal of safety guards, which can turn routine tasks into serious hazards.
Guards
Hazardous moving parts of power tools must be safeguarded. For example, if exposed to contact by employees, belts, gears, shafts, pulleys, sprockets, spindles, drums, flywheels, chains and other reciprocating, rotating or moving parts of equipment must be guarded.
Ensure that all tools with moving parts have guards to prevent workers from contacting them. Employees who use equipment that requires guarding must also avoid wearing loose clothing or jewelry to avoid deadly entanglement.
Electric tools
Employees using electric tools must be aware of several dangers; the most serious is the possibility of electrocution. Among the chief hazards of electric-powered tools are burns and slight shocks, which can lead to injuries or even hearing loss.
Even a small amount of current can result in death. Electric shock can also cause the user to fall from a ladder or elevated surface, elevating the risk substantially.
Powered abrasive wheel tools
Powered abrasive grinding, cutting, polishing and wire buffing wheels create safety problems because they may produce flying fragments.
Workers can protect themselves with proper attire that resists impact from sharp fragments and shielding that protects the hands, neck and face.
Pneumatic tools
Pneumatic tools are powered by compressed air. Examples include chippers, drills, hammers and sanders, all of which pose several dangers. The main one is the danger of being struck by a tool attachment or a fastener used with the tool.
Powder-actuated pneumatic tools operate like a loaded gun and should be treated with the same precautions. They are so dangerous that they must be operated by specially trained employees.
Hydraulic power tools
The fluid in hydraulic power tools must be an approved fire-resistant fluid and must retain its operating characteristics at extreme temperatures. Never exceed the recommended operating pressure.
Employees and employers must work together to establish safe working procedures. If there is a hazardous situation, it should be brought to the attention of the appropriate individual immediately.
A final word
Employers can reduce risks by implementing formal training programs, enforcing the use of personal protective equipment and ensuring that tools are regularly inspected and maintained.
Importantly, workers should inform supervisors if a tool is not working properly, is lagging or has loose parts. Malfunctioning tools must be removed from service and either repaired or replaced.